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  • Lightweight modern aluminum construction for easy handling and insertion — up to 4 times lighter than competitive steel modules
  • Superior lift height enables insertion moves and overcomes floor surface irregularities
  • Highest operating pressure provides more lifting capacity in a smaller area
  • Strongest construction/max lifespan – Aero-Casters exceed ASME B30.1, 2:1 overload requirements for air casters
  • Flexible system moves variable loads from 500 lbs. to 270 tons

Specifications

Standard

ModelCapacity (lbs)Air Flow++ (SCFM)Control ConsoleNet Weight (lbs)
4K8NL400032BN3460
6K8NL600048BN66105
4K12N-HLSML800048/108 BN3480
4K8NHDL800048BN3460
4K12NL1000056BN3480
6K12N-HLSML1200072/162BN66135
6K8NHDL1200072BN66105
4K15N-HLSML1400056/200 BN64115
6K12NL1500084BN66135
4K15NL1700056BN64115
4K12NHDL2000064BN3485
6K15N-HLSML2100084/300 BN66170
6K15NL2550084BN66170
4K21NL2800048BN64170
4K21N-HLSML2800064/240 BN64170
6K12NHDL3000096BN66140
4K15NHDL3400080BN64125
6K21NL4200072BN66255
6K21N-HLSML4200096/360 BN66255
6K15NHDL51000120BN66185
4K27NL5600088BN64290
4K21NHDL64000100BN64185
6K27NL84000132BN66430
4K36NL96000116BN64460
6K21NHDL96000150BN66270
4K27NHDL112000192BN84315
6K36NL144000174BN66685
6K27NHDL168000288BN86460
4K48NL192000124BN84740
4K36NHDL200000216BN84480
6K48NL288000186BN861100
6K36NHDL300000324BN86710
4K48NHDL360000240BN84820
6K48NHDL540000360BN861220

Each Load Module System includes:
Four or Six Load Modules with quick disconnect (QD) adapters
Four or Six 20′ long color coded interconnection hoses with quick disconnect (QD) coupler (both ends)
Four or Six station regulator control console with four or six quick disconnect (QD) adapter outlets and one on/off valve at the inlet.

++ NOTE ON ESTIMATED AIR FLOW – Air flow listed on this page is an estimate of the air flow at a given load, and a good operating surface. Always multiply this air flow data times 1.75 to provide a safety factor or when calculating air compressor requirements.

Metric

ModelCapacity (kg)Air Flow++ (L/sec)Control ConsoleNet Weight (kg)
4K8NL181615BN3427
6K8NL272423BN6648
4K12N-HLSML362822/52BN3436
4K8NHDL362823BN3427
4K12NL453626BN3436
6K12N-HLSML544234/78BN6661
6K8NHDL544234BN6648
4K15N-HLSML634826/96BN6452
6K12NL680440BN6661
4K15NL770826BN6452
4K12NHDL907230BN3439
6K15N-HLSML952240/144BN6677
6K15NL1156240BN6677
4K21NL1270023BN6477
4K21N-HLSML1270030/112BN6477
6K12NHDL1360846BN6664
4K15NHDL1542038BN6457
6K21NL1905034BN66116
6K21N-HLSML1905046/168BN66116
6K15NHDL2313056BN6684
4K27NL2539642BN64132
4K21NHDL2902447BN6484
6K27NL3809462BN66195
4K36NL4353655BN64209
6K21NHDL4353671BN66122
4K27NHDL5079291BN84143
6K36NL6530482BN66311
6K27NHDL76188136BN86209
4K48NL8707658BN84336
4K36NHDL90704102BN84218
6K48NL13061488BN86499
6K36NHDL136056153BN86322
4K48NHDL163264113BN84372
6K48NHDL244896170BN86553

Each Load Module System includes:
Four or Six Load Modules with quick disconnect (QD) adapters
Four or Six 6 meter long (20′) color coded interconnection hoses with quick disconnect (QD) coupler (both ends)
Four or Six station regulator control console with four or six quick disconnect (QD) adapter outlets and one on/off valve at the inlet.

++ NOTE ON ESTIMATED AIR FLOW – Air flow listed on this page is an estimate of the air flow at a given load, and a good operating surface. Always multiply this air flow data times 1.75 to provide a safety factor or when calculating air compressor requirements.

Product movement is already challenging, but things become increasingly complex when the process involves hefty items or exact positioning. Streamline equipment transportation and repositioning with an AeroGo Air Caster Rigging System, which supports and moves heavy loads using a thin layer of air.

The AeroGo Advantage

AeroGo is an ISO 9001 certified manufacturer of air caster rigging systems for industrial applications. Whether you’re assembling large piece parts into an assembly or relocating vital equipment, we have a movement solution to meet your needs.

Air Caster Rigging Systems feature a modern aluminum construction – the lightest modules in the industry – making handling and insertion easy. They’re up to four times lighter than comparable steel modules but are capable of high operating pressures, providing more lifting capacity in a smaller area.

These flexible systems move variable loads from 500 pounds to 270 tons and are built to last. Heavy-duty handles safeguard the regulator, and AeroGo air casters exceed ASME B30.1, 2:1 overload specifications for air casters.

They’re perfect for any application, but typical uses include:

  • Assembly Lines
  • Plant Relocation
  • Jacking or Rotating
  • Production Line Rearrangement
  • Large or Bulky Item Repair
  • Heavy Machinery Movement

Frictionless Movement Technologies

At AeroGo, we understand no two applications are identical. That’s why our Air Caster Rigging Systems can be customized to meet your needs.

Special finishes are available. Control consoles that regulate air can be replaced and sold individually. For workspaces where gaps, cracks, or seams in the floor surface are present, a Gapmaster air caster system can be included. Storage cases, boxes, and carts can be provided to keep things secure and organized.

Industry Relies on AeroGo Air Caster Rigging Systems

Any industry where the safe, efficient movement of heavy or sizable items is common can benefit from AeroGo Air Caster Rigging Systems.

  • Manufacturing Assembly
  • Semiconductor
  • Pharmaceutical
  • Aerospace
  • Modular Structures
  • Power Generation

Let’s Work Together

In industrial settings, moving heavy machinery or loads is a necessity. An Air Caster Rigging System from AeroGo can move loads quickly, safely, and affordably while eliminating floor damage.

Contact us to learn more about our Air Caster Systems.

 

 

Specifications (PDF)

Air Caster Rigging System Options

Special Finishes

Anodized, Powder Coat, Beadblast, Roughcoat, Chemtreat, Custom Colors.

Watch the Video

Control Console

AeroGo Control Consoles provide precise pressure control to each air caster.

Gapmaster

Specially developed for the smooth movement of loads over gaps and steps in the floor surface.

Storage Case

Hard shell storage case with built in rollers. For specific models only.

Storage Box

Lockable, industrial grade storage box. For specific models only.

On-Demand Mobility

Did you know that air caster rigging systems can be attached to equipment, tools and components to enable on-demand movement? Download drawings and check out AeroGo embedded systems.

Embedded Air Caster Systems

The Problem Solver

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    How to Select the Best Load Movement System

    A selection guide to evaluate 7 critical criteria

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    What Our Customers Say

    • “We had to move a very large crate in a very tight area, where forklifts were hard to maneuver. We got bids on similar items but AeroGo had the best setup, price, and customer service. And it was in stock.”

      DETROIT REMAN WEST
    • “We manufacture very heavy products and large in size. Our factory had a thin cement slab floor and ceilings made out of wood beams. Overhead cranes and heavy load forklifts were not an option. So we decided to move our products on air and make them fly!”

      IO DATA
    • “We thoroughly enjoy working with AeroGo. Your engineers are smart, responsive, and creative. Of all the vendors I interface with, AeroGo is at the top of the list.”

    • “AeroGo is a solid company with knowledgeable folks. Very smooth process. Flexible to our needs.”

      HEAVY EQUIPMENT MANUFACTURER
    • “AeroGo completed the order in shortest time, which was a special request from our side.”

      AEROSPACE MANUFACTURER
    • ““Recommended choice for replacement casters. Overall purchasing experience is good. AeroGo is fast with answers to questions.”

      COMPRAS & SERVICIOS, QUERETARO, MEXICO
    • “We needed an alternate to forklift traffic. Needed something easier to move chopper heads. AeroGo’s got a good product.”

      CNH, GRAND ISLAND, NE
    • “System worked far and above expectation. We had to move a 4,000 lb. aluminum chamber. The AeroGo lift system made easy work of moving it from the shipping and receiving dock to the work area through three sets of double doors and then another move to join the chamber with the rest of the tool. All done with only two people.”

      INTEVAC, INC.
    • “For us AeroGo is a great supplier, with an excellent service and high quality products. We can achieve safety and improve the manufacturing development.”

      TECMOLDIN INDUSTRIA DE MATRIZES
    • “Air bearings provide the low lift height and precise alignment we need without side guides. There was no way we could use conventional tracked crawlers or rails to move these casks.”

      NUCLEAR PLANT MANAGER
    • “It was difficult to move cabinets by overhead crane in shorter time as set up time was higher. Therefore, to improve the movement time we decided to use AeroGo Air Caster.”

      SIEMENS LTD., INDIA
    • “We chose air casters when other options were exhausted. AeroGo complied most with our changing requirements and within a relatively short response time. The Application Engineer was accommodating of all the requests, changes, & quick response nature of our company. High marks on engineering support.”

      AEROSPACE COMPANY
    • “AeroGo brings much more to the table than products. They bring one vital component missing from many other manufacturer’s “products”…that is, AeroGo offers the ability to engineer products customized for our client’s needs.”

      MUSTANG ENGINEERING
    • “AeroGo air casters were chosen to fix our load moving problem because they were the most suitable solution. The timely and professional service was a positive experience on this project.”

      SIEMENS JINAN, SHANDONG PROVINCE
    • “We can’t use forklifts or anything that could damage the floors. Amazon was blown away by how easy it was.”

      RIGGER, HAUPPAUGE NY
    • “Responsiveness and engineering support are excellent. Very satisfied with the specific product features, brand reputation and warranty.”

      BENASSI SRL, ITALY
    • “I was very impressed. The system worked better than I could have asked for and everybody was astonished at how well it worked. 100% satisfied.”

      T&D MACHINE
    • “Moving a building used to take two men eight hours, now takes two men 30 minutes, and it is achieved with a higher level of safety than before. Everyone at Ergon is so impressed, I was submitted for an Innovation Award for introducing the idea.”

      ERGON ENERGY
    • “Air casters provided a better long-term cost solution than disassembling/reassembling our structure.”

      BALL AEROSPACE
    • “Needed a method to move a table on a machine easily with one person. Wheels required too many people. Took a chance on AeroGo and it worked far better than expected. Helpful people who know their product.”

      TAYLOR METAL SERVICES
    • “AeroGo air casters have been a part of the process for years. We have a good, established relationship. Pricing and service is well established. AeroGo’s knowledge of equipment made the transaction smoother.”

      EVERGREEN PACKAGING
    • “I typically do not fill out surveys but have always been impressed with AeroGo products. The crew is very satisfied with the performance and ease of use and ability to synchronize the 4 casters. I will continue to recommend your product line to others.”

      RIGGERS & HEAVY HAULERS
    • “We chose air casters as the solution to our load moving problem because the system is so flexible.”

      NATIONAL TRANSFORMER TEST CENTER, SHENYANG
    • “Very happy with the product. I bought a set from you about a year ago. I don't know what I would do without them. We have been moving precast concrete hot tubs around.”

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