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Air Caster Rigging Systems

AeroGo heavy duty air caster rigging systems provide a superior way to move loads of any size, shape or weight. Also referred to as air skates or air dollies, this versatile heavy load rigging product can be positioned under any load shape to provide support where needed. Capacity ranges from 1/2 ton to 60 tons are available "off the shelf" with higher capacities available by special order.

The air caster advantage:

  • Super low friction - Our Air Caster Rigging Systems float your load on a nearly frictionless film of air often allowing heavier loads to often be moved manually in addition to protecting delicate or expensive floors from scratching or damage.
  • Highly Maneuverable - Unlike caster wheels and rollers, which resist changes in direction, air casters provide omnidirectional movement, requiring no additional force to change direction. This allows awkward or bulky loads to be maneuvered in tight spaces that would be impossible with conventional methods. 
  • Low profile - The thin profile of our air caster load module makes it easy to insert under most equipment, eliminating the need for a separate jacking operation as well as providing vertical lift when inflated.


- Low profile modules make it easy to insert under most equipment

- Separate air jacks are not required

- Omnidirectional: directional change is easy with frictionless air casters

- Aerospace-grade aluminum pallets are 50% lighter than steel

- Heavy loads can be moved manually, without tow vehicles or winches

- Individual pressure regulators compensate for unequal load distribution

- ASME B30.1 Compliant

Load Module System Features

Air Caster Rigging Systems Chart - STANDARD
Model                  

System Capacity (lbs) (1)

Number of Load Modules

Dimensions of each Load Module L x W x H (inches)

Lift Height (inches)
Operating Pressure (psi)  (2)
Recommended Air Volume (scfm)  (3)
4K8NL
4,000
4
8-1/8 x 8-1/8 x 1-7/8 
3/8 
25
56
6K8NL
6,000
6
8-1/8 x 8-1/8 x 1-7/8
3/8 
25
84
4K8NHDL
8,000
4
8-1/8 x 8-1/8 x 1-7/8 
3/8 
50
84
4K12NL
10,000
4
12-1/8 x 12-1/8 x 1-7/8
3/4
30
98
6K8NHDL
12,000
6
8-1/8 x 8-1/8 x 1-7/8 
3/8
50
126
6K12NL
15,000
6
12-1/8 x 12-1/8 x 1-7/8 
3/4
30
147
4K15NL
17,000
4
15-1/8 x 15-1/8 x 1-7/8 
7/8
30
98
4K12NHDL
20,000
4
12-1/8 x 12-1/8 x 1-7/8
3/4
60
112
6K15NL
25,500
6
15-1/8 x 15-1/8 x 1-7/8 
7/8
30
147
4K21NL
28,000
4
21-1/8 x 21-1/8 x 2
1-1/8
25
84
6K12NHDL
30,000
6
12-1/8 x 12-1/8 x 1-7/8
3/4
60
168
4K15NHDL
34,000
4
15-1/8 x 15-1/8 x 1-7/8
7/8
60
140
6K21NL
42,000
6
21-1/8 x 21-1/8 x 2
1-1/8
25
126
6K15NHDL
51,000
6
15-1/8 x 15-1/8 x 1-7/8
7/8
60
210
4K27NL
56,000
4
27-1/8 x 27-1/8 x 2-7/16
1-3/8
30
154
4K21NHDL
64,000
4
21-1/8 x 21-1/8 x 2
1-1/4
60
175
6K27NL
84,000
6
27-1/8 x 27-1/8 x 2-7/16
1-3/8
30
231
4K36NL
96,000
4
36-1/8 x 36-1/8 x 2-11/16
1-3/4
30
203
6K21NHDL
96,000
6
21-1/8 x 21-1/8 x 2 
1-1/4
60
263
4K27NHDL
112,000
4
27-1/8 x 27-1/8 x 2-7/16
1-1/2
60
336
6K36NL
144,000
6
36-1/8 x 36-1/8 x 2-11/16
1-3/4
30
305
6K27NHDL
168,000
6
27-1/8 x 27-1/8 x 2-7/16
1-1/2
60
504
4K48NL
192,000
4
48-1/8 x 48-1/8 x 2-11/16
2-5/8
30
217
4K36NHDL
200,000
4
36-1/8 x 36-1/8 x 2-11/16
1-7/8
60
378
6K48NL
288,000
6
48-1/8 x 48-1/8 x 2-11/16
2-5/8
30
326
6K36NHDL
300,000
6
36-1/8 x 36-1/8 x 2-11/16
1-7/8
60
567
4K48NHDL
360,000
4
48-1/8 x 48-1/8 x 2-11/16
2-1/2
60
420
6K48NHDL
540,000
6
48-1/8 x 48-1/8 x 2-11/16
2-1/2
60
630
(1) Load must be positioned so individual Aero-Caster capacities are not exceeded.
(2) Recommended supply pressure: 25 psig above rated operating pressure.

(3) Air maximum load on required smooth troweled and sealed concrete or equivalent. (Includes large Reserve Factor).



Air Caster Rigging Systems Chart - METRIC
Model                  

System Capacity (kg) (1)

Number of Load Modules

Dimensions of each Load Module L x W x H (mm)

Lift Height (mm)
Operating Pressure (kg/cm2)  (2)
Recommended Air Volume (L/sec)  (3)
4K8NL
1,814
4
206 x 206 x 48
10
1.8
26
6K8NL
2,721
6
206 x 206 x 48
10
1.8
40
4K8NHDL
3,628
4
206 x 206 x 48
9
3.5
40
4K12NL
4,535
4
308 x 308 x 48
19
2.1
46
6K8NHDL
5,442
6
206 x 206 x 48
9
3.5
59
6K12NL
6,803
6
308 x 308 x 48
19
2.1
69
4K15NL
7,710
4
384 x 384 x 48
22
2.1
46
4K12NHDL
9,070
4
308 x 308 x 48
19
4.2
53
6K15NL
11,565
6
384 x 384 x 48
22
2.1
69
4K21NL
12,698
4
537 x 537 x 51
29
1.8
40
6K12NHDL
13,605
6
308 x 308 x 48
19
4.2
79
4K15NHDL
15,420
4
384 x 384 x 48
22
4.2
66
6K21NL
19,048
6
537 x 537 x 51
29
1.8
59
6K15NHDL
23,129
6
384 x 384 x 48
22
4.2
99
4K27NL
25,397
4
689 x 689 x 62
35
2.1
73
4K21NHDL
29,025
4
537 x 537 x 51
32
4.2
83
6K27NL
38,095
6
689 x 689 x 62
35
2.1
109
4K36NL
43,537
4
918 x 918 x 68
44
2.1
96
6K21NHDL
43,537
6
537 x 537 x 51
32
4.2
124
4K27NHDL
50,794
4
689 x 689 x 62
38
4.2
159
6K36NL
65,306
6
918 x 918 x 68
44
2.1
144
6K27NHDL
76,190
6
689 x 689 x 62
38
4.2
238
4K48NL
87,075
4
1222 x 1222 x 68
67
2.1
102
4K36NHDL
90,703
4
918 x 918 x 68
48
4.2
178
6K48NL
130,612
6
1222 x 1222 x 68
67
2.1
154
6K36NHDL
136,054
6
918 x 918 x 68
48
4.2
268
4K48NHDL
163,265
4
1222 x 1222 x 68
64
4.2
198
6K48NHDL
244,898
6
1222 x 1222 x 68
64
4.2
297
(1) Load must be positioned so individual Aero-Caster capacities are not exceeded.
(2) Recommended supply pressure: 25 psig above rated operating pressure.

(3) Air maximum load on required smooth troweled and sealed concrete or equivalent. (Includes large Reserve Factor).

 

More Info:

 Load Module Animation
 • Step 1
 • Step 2
 • Step 3
 • Step 4

 Literature

 Demo Footage

 Surface Specs

 Operations Manual

Applications
 Cleanroom
 Manufacturing Assembly
 Rigging

"Flawless move - no damage and zero recalibration"
- Vanguard EMS Inc.

"Precision movement of equipment that doesn't require me to break a sweat!"


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ISO 9001: 2000 Certificate Number 34629